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Section 1 - General Safety Practices
1-531200608
Non-Suspended Load
• DO NOT drive with boom raised.
Suspended Load
• Tether suspended loads to restrict movement.
• Weight of all rigging (slings, etc.) must be included as part of load.
• Beware of wind. Wind can cause a suspended load to swing and cause
dangerous side loads - even with tag lines.
• DO NOT attempt to use telehandler frame-leveling to compensate for load swing.
• Keep heavy part of load closest to attachment.
• Never drag the load; lift vertically.
When driving with a suspended load:
• Start, travel, turn and stop slowly to prevent load from swinging.
• DO NOT extend boom.
• DO NOT raise the load more than 11.8 in (300 mm) above ground surface or
the boom more than 45°.
• DO NOT exceed walking speed.
OW0060
OW0150
- Operation & Safety 1
- BATTERY WARNING 2
- EXHAUST WARNING 2
- REVISION LOG 3
- Read This First 4
- Operator Qualifications 4
- Modifications 4
- CONTACT: 5
- Other Publications Available 6
- TABLE OF CONTENTS 7
- Table of Contents 10
- Section 8 - Additional Checks 10
- Section 9 - Specifications 10
- 1.2 GENERAL PRECAUTIONS 11
- 1.3 OPERATION SAFETY 12
- Electrical Hazards 12
- Tip Over Hazard 13
- 1-4 31200608 14
- 1-531200608 15
- Travel Hazard 16
- Load Falling Hazard 17
- Lifting Personnel 18
- Driving Hazards on Slopes 19
- 1-10 31200608 20
- 1-1131200608 21
- Fall Hazard 22
- Chemical Hazards 23
- 1-14 31200608 24
- PARENT METAL CRACK WELD CRACK 25
- 2-2 31200608 26
- 2.2 SAFETY DECALS 27
- 2-4 31200608 28
- 10267807 29
- 10116346 29
- 10239784 29
- VIEW OF TRANSFER CARRIAGE 29
- 2.3 WALK-AROUND INSPECTION 30
- 2-731200608 31
- Warm-Up Check 32
- Operational Check 32
- 2.5 OPERATOR CAB 33
- 2.6 WINDOWS 34
- Cab Door Window (if equipped) 34
- 3.1 GENERAL 35
- 3.2 CONTROLS 36
- 3-331200608 37
- Instrument Panel and Switches 38
- 3-531200608 39
- Ignition 40
- Park Brake 41
- Parking Procedure 41
- Transmission Control Lever 42
- Front Joystick 44
- IF EQUIPPED 45
- Outrigger Joysticks 46
- Frame Level Joystick 47
- 3-1531200608 49
- 3.3 STEER MODES 50
- Steer Mode Change 50
- 3.5 DRIVE LOCKOUT SYSTEM 52
- 3.7 OPERATOR SEAT 54
- Adjustments 54
- Seat Belt 55
- 3.8 INDICATORS 56
- Transfer Carriage Extension 56
- SECTION 4 - OPERATION 57
- Section 4 - Operation 58
- Cold Weather Starting Aids 58
- Battery Boosted Starting 59
- Normal Engine Operation 60
- Shut-Down Procedure 60
- Lift Load Safely 61
- Picking Up a Load 61
- Transporting a Load 62
- Leveling Procedure 62
- Placing a Load 63
- Disengaging a Load 63
- Picking Up a Suspended Load 64
- Transporting a Suspended Load 65
- Placing a Suspended Load 66
- Disengaging a Suspended Load 66
- SECTION 5 - ATTACHMENTS 69
- 5.3 JLG SUPPLIED ATTACHMENTS 70
- 5.5 USE OF THE CAPACITY CHART 72
- Capacity Indicator Locations 72
- 5-531200608 73
- 80" 74
- Example 1 75
- Example 2 75
- Example 3 75
- Example 4 75
- 5.6 ATTACHMENT INSTALLATION 77
- Hydraulic Operated Attachment 79
- 5.7 ADJUSTING/MOVING FORKS 80
- 5.8 ATTACHMENT OPERATION 81
- Carriage w/Forks 82
- Side Tilt Carriage 84
- Side Shift Carriage 86
- Fork Extension 90
- Swing Carriage 92
- Mast Carriage 94
- Mast Carriage w/Side Tilt 96
- Fork Mounted Hook 98
- Section 5 - Attachments 100
- Truss Boom 100
- Grapple Bucket 104
- Personnel Work Platform 106
- Moving Short Distances 109
- Moving Longer Distances 109
- 6.1 TOWING A DISABLED PRODUCT 109
- 6-2 31200608 110
- 7.1 INTRODUCTION 111
- Clothing and Safety Gear 111
- 7-2 31200608 112
- 7-331200608 113
- 7-4 31200608 114
- 7-531200608 115
- 7.4 LUBRICATION SCHEDULES 116
- 10 Hour Lubrication Schedule 116
- 50 Hour Lubrication Schedule 117
- 250 Hour Lubrication Schedule 118
- 7-931200608 119
- VIEW OF FUEL TANK 120
- FROM TOP OF MACHINE 120
- JOHN DEERE ENGINE 121
- CUMMINS ENGINE 121
- Air Intake System 122
- 7-1331200608 123
- Engine Oil 124
- Hydraulic Oil 125
- Engine Cooling System 126
- 7-1731200608 127
- 7-18 31200608 128
- 7-1931200608 129
- Hydraulic Return Filter 131
- Transmission Oil 132
- 7-2331200608 133
- 7-24 31200608 134
- SECTION 8 - ADDITIONAL CHECKS 135
- SECTION 9 - SPECIFICATIONS 137
- Performance 139
- Dimensions 140
- 331200608 143
- 4 31200608 144
- Date Comments 145
- TRANSFER OF OWNERSHIP 147
- Hand Signals 149
- JLG Worldwide Locations 150
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